Salt Lake City Secondary Containment Tank Coating Project

Brush Brothers Industrial Services recently completed a critical secondary containment tank coating project in Salt Lake City, UT. This project highlights our expertise in providing reliable and durable coating solutions for various industries, ensuring environmental safety and preventing costly damage from potential chemical spills.

Project Overview

The primary objective of this project was to provide a robust protective coating to a secondary containment tank. These tanks are vital for preventing environmental contamination in the event of a primary containment failure. The existing tank showed signs of wear and tear, including surface cracks, making it vulnerable to corrosion and potential leaks. Brush Brothers Industrial Services was contracted to assess the tank, perform necessary repairs, and apply a specialized coating system designed to withstand harsh chemical environments.

Challenges and Solutions

The project presented several key challenges:

• Surface Preparation: Thorough surface preparation was crucial to ensure proper adhesion of the new coating. This involved removing existing loose coatings, rust, and contaminants.
• Crack Repair: Existing cracks in the tank structure needed to be addressed before coating application to prevent future leaks and maintain the structural integrity of the containment system.
• Chemical Resistance: The coating material needed to provide exceptional resistance to a wide range of chemicals to effectively contain potential spills.
• Safety Compliance: Adhering to strict safety regulations and guidelines specific to the plant environment was paramount throughout the project.

To overcome these challenges, Brush Brothers Industrial Services implemented the following solutions:

• Detailed Inspection: Our team conducted a comprehensive inspection of the tank to identify all areas requiring repair and surface preparation.
• Professional Repair: Before any coating was applied, we repaired the cracks to prevent any future leaks, ensuring the tank’s structural integrity.
• Specialized Coating Application: We applied a high-performance, chemical-resistant coating system specifically designed for secondary containment applications. This coating provides a seamless, impermeable barrier against chemical attack and corrosion.
• Stringent Safety Protocols: Our experienced crew adhered to all plant-specific safety regulations, including the use of personal protective equipment (PPE), proper ventilation, and hazardous materials handling procedures. Safety coatings are a must.

Coating System Used

The success of this project hinged on the selection and application of the appropriate coating system. Brush Brothers Industrial Services chose a high-build, two-component epoxy coating known for its exceptional chemical resistance, durability, and adhesion properties. This coating is specifically formulated to withstand prolonged exposure to a wide range of corrosive substances, making it ideal for secondary containment applications. In addition to its chemical resistance, the coating also provides excellent abrasion resistance, ensuring long-term protection against mechanical damage.

Project Execution

The project was executed in several phases:

1. Surface Preparation: The tank surface was thoroughly cleaned and prepared using sandblasting techniques to remove all existing coatings, rust, and contaminants. This created a clean, profiled surface that promoted optimal coating adhesion.
2. Crack Repair: All identified cracks were repaired using a high-strength epoxy patching compound. The compound was carefully applied to fill the cracks and create a smooth, even surface.
3. Coating Application: The selected epoxy coating was applied in multiple coats to achieve the specified film thickness. Our skilled applicators used airless spray equipment to ensure uniform coverage and a consistent finish.
4. Quality Control: Throughout the project, rigorous quality control inspections were conducted to verify surface preparation, coating thickness, and overall coating quality.

Benefits of the Project

The successful completion of this secondary containment tank coating project provides numerous benefits to our client, including:

• Enhanced Environmental Protection: The new coating system provides a reliable barrier against chemical spills, preventing potential environmental contamination and regulatory penalties.
• Extended Tank Lifespan: By protecting the tank structure from corrosion and chemical attack, the coating system significantly extends the tank’s service life and reduces the need for costly repairs or replacements.
• Improved Safety: The project enhances the overall safety of the facility by minimizing the risk of chemical spills and leaks.
• Cost Savings: By preventing corrosion and extending the tank’s lifespan, the coating system helps our client avoid costly repairs, replacements, and environmental cleanup expenses.

Brush Brothers Industrial Services Expertise

This Salt Lake City secondary containment tank coating project demonstrates Brush Brothers Industrial Services’ commitment to providing high-quality, reliable, and cost-effective coating solutions for industrial clients. Our team of experienced professionals has the knowledge, skills, and equipment to handle even the most challenging coating projects. We are committed to using the best materials and application techniques to ensure that our clients receive long-lasting protection for their critical assets.

Brush Brothers Industrial Services is a leading provider of industrial coating services, specializing in:

• Tank Lining and Corrosion Protection
• Secondary Containment Solutions
• Water Treatment and Sewage Treatment Facility Coatings
• Industrial Floor Coatings
• Metal Surface Coating and Rust Prevention

Contact Brush Brothers Industrial Services today to learn more about our services and how we can help you protect your industrial assets. Check out our service areas to see if we can help with your next project. You can also see reviews from our satisfied customers.