Quality industrial equipment — whether it’s storage tanks, machinery, pipes, or structural components — is a significant investment. The smart thing to do is protect it from wear, corrosion, abrasion, chemicals, and high-temperature stress, extending its lifespan and saving you money in the long run.
That’s where protective coatings come in. Adding a specialized coating to your industrial equipment can extend its lifespan, reduce long-term expenses, maximize your return on investment, and minimize operational downtime. Keep reading to learn more about the advantages of industrial coatings and how they can help keep your equipment up and running for years to come.
Common Threats to Industrial Equipment Lifespan
Industrial equipment is built to withstand the rigors of heavy use. However, that doesn’t mean it’s indestructible. Over time, equipment can deteriorate, especially when it’s not properly taken care of. This deterioration can put your daily operations at risk, create safety hazards, and necessitate costly repairs or replacement.
Common threats to industrial equipment’s lifespan include:
- Corrosion and rust, which are especially common on steel, tanks, and pipes.
- Abrasion and wear, which typically affects high-friction or handling machinery.
- Chemical exposure, which usually occurs in pump stations, treatment plants, and refineries.
- High‑temperature damage, which can often be found in furnaces, turbines, and exhaust equipment.
How Coatings Provide a Solution
Industrial coatings are designed to act as a barrier between equipment and the elements. They protect metal surfaces from moisture, oxygen, and corrosion-causing chemicals, preserving and extending their lifespans.
Coatings also provide wear resistance. Ceramic, epoxy, and polyurethane coatings are known to reduce abrasion and friction damage, making them ideal for equipment that sees heavy use. Furthermore, specialized coatings can handle extreme heat and aggressive chemicals.
All of these benefits mean reduced maintenance over the equipment’s lifespan. With less rework and repainting, along with fewer shutdowns, your operations will be safer, cleaner, and more efficient.
Types of Industrial Coating Systems
There are many different coating formulations available to meet diverse needs. Common types of industrial coatings include:
Ceramic coatings are an especially high-performing choice. They’re designed to withstand extreme conditions, including high temperatures, chemical exposure, and abrasion. These coatings are known to promote extended equipment durability and require minimal maintenance.
Typical Coating Applications and Their Impact on Lifespan
Let’s take a closer look different coating applications and how they can impact the lifespan of your industrial equipment:
- Heavy machinery and equipment: Coatings can prevent surface wear and exposure damage.
- Tank linings and water treatment infrastructure: Corrosion-resistant linings are an effective way to safeguard concrete and metal, reducing leaks and deterioration.
- Pump stations and pipelines: Waterproof, chemical-resistant coatings can reduce maintenance costs and extend the life of pump stations and pipelines.
- Steel structures and infrastructure: Special anti-corrosive paint prevents rust on beams, silos, and storage in harsh conditions.
The Industrial Coating Process
At Brush Brothers Industrial Coatings, we understand that the key to achieving maximum protection and longevity is attention to detail throughout the coating application process. We begin by performing a thorough assessment of the substrate, discussing the equipment’s usage patterns, and evaluating your needs.
Next comes surface preparation. Depending on the situation, we’ll use either dry-ice blasting or sandblasting to remove old coatings and debris and ensure optimal adhesion.
After that, we apply the coating using expert methods tailored to the coating type. We make sure each layer of the coating cures before applying the next one, creating a smooth and durable finish that’s sure to stand the test of time.
Finally, we’ll perform a post-application quality check and provide recommendations for periodic inspections to catch any damage early. We advise you to keep an eye out for peeling, cracking, fading, or exposed substrate and calling us for inspection and touch-up services at the first sign of wear.
Why Choose Brush Brothers Industrial Coatings
Brush Brothers Industrial Coatings is a family-owned, locally renowned company that serves municipalities, refineries, treatment plants, industrial facilities, and other clients throughout Northern Utah. With flexible coating options tailored to your specific industry and environment, along with industry-leading surface prep and application techniques, the Brush Brothers team is sure to provide you with the quality services you need.
Contact Brush Brothers today to learn more about how industrial coatings can help extend the lifespan of your equipment, maximize your return on investment, and reduce maintenance costs.